HOW TO MAKE AN ANTWEIGHT MOTOR


Please bear in mind that this is just for the 16g protech's which are fairly cheap (£17) and provide 2.5Kg/cm of torque which is more than enough for an antweight motor. Sorry about the sizes of the pictures but to get all the detail they have to be quite large.

 

This shows the servo in it's un-adjusted state with the yellow gear take off the top. Please note the ball bearing unit, which is quite a benefit on a 16g servo.
Once the screws are taken out the servo falls lightly apart, and this is a good stage to try and keep all the little gears together as they are easily lost. They are also very easy to mix up and when reassembling you can't remember where they go.
If the servo is connected to the receiver with a battery and the transmitter on the motor should turn, but as the feedback pot is not attached to the final gear the motor will spin continously. Get the idea? Well use a small screwdriver to turn the small screw until the motor stops spinning. Then use the transmitter (trimming set to middle) to check that if you move the stick the gear moves in different directions. The screw might need a bit of adjustment but when your happy put some superglue around the side of the yellow gear being very carefull not to get too much on the top or round the side, I poured the superglue in roughly then used a pin to spread it around. It is an idea here to mop up any superglue lying around just to be sure. The gear might need a bit of adjustment at this stage depending on how careful you were.
Once the glue has set the nodules can be cut off so the final gear in the 'gearbox' can spin freely. I used the end of a penknife to cut them off and then the end of a screwdriver to get it completely flat. I also made sure the final big gear span freely on the yellow thing. I did however need to clean round the sides and the gear itself as I had been a bit careless with the superglue.
Before I got to this stage the gig final gear should have a bit od plastic on it's shaft to stop it spinning and this needs to be removed. Be careful and use a sharp knife to chop it off and then make sure it's nice and flat afterwards.

Stick the big gear on first then remeber what sequence the rest go on (I took 2 servos apart at the same time and cross referenced them). Once all the gears are on, put the lid of the servo on and just check it works. If it does do up the screws and it's finished. If not go back through the gear step and try and see whats happening.

Well the motors have been made and here they are with LEGO gears superglued to them. These gears will mesh with the 'gearbox' for the leg assembly.

 

I don't like saying this but if you bodge it up i'm not responsible for anything you have done. All the steps are clearly shown and if you follow them correctly (as I did) it should all work out fine.