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Being an Area Engineer meant that I dealt with all the serious technical
problems raised by the Chief Engineers of our operations, it also meant
that I had to inspect the Operations to ensure that they were maintaining
the standards that the Company set. In 1981 we had a Bell 205 crash at
Balikpapan in East Borneo, I was phoned one Sunday morning by the Engineering
Director and told to bring my passport in the next morning. We, that is
the flight safety pilot, Mike Griffin, an ex-Fleet Air Arm maintenance
test pilot and I flew to Singapore and arranged our visas for Indonesia
and then flew to Balikpapan, East Borneo via Djakarta.
Djakarta had improved tremendously since my previous visit. We were
then flown by helicopter and set down near the crash site and walked through
the jungle to find the 205 lying on its port side in the trees, we were
told that an orang-utan (man of the forest) was seen there the day before.
The helicopter's engine had failed and as the aircraft settled in the
trees the main rotor blades struck a tree and tipped it on its side and
it fell about 80 feet, four people died. After taking a load of photos
(you never have too many) the engine was removed and taken to Singapore.
All the trees around the helicopter were cut down to make room to under
sling the fuselage out and it was pretty hairy with all these huge trees
falling down around us whilst the engine was removed, and the helicopter
was eventually righted and the whole damage could then be seen. The up
righted photo shows how much damage was caused to the fuselage.
The engine
was shipped to Singapore and a rep from the engine manufacturer Lycoming
and an engineer from the overhaul company Standard Engines removed the
front engine cover and a load of metal fell out so the engine was sent
to Lycoming in Connecticut, I followed it later and stayed there for two
weeks whilst parts of the engine were examined and tested.
The cause of the failure was the drive adapter coming loose overstressing
the reduction gearing stripping the final output gear, the photo shows
the stripped gear. Whilst staying in Milton, Connecticut I managed to
get a trip into New York and getting to the top of the Empire State Building.
Back at Redhill, there were two of us in the office but my colleague's
wife had contracted cancer so I did all the overseas trips for a year
or so. I'm glad to say that she survived the cancer and incidentally has
since outlived my colleague. In Egypt we had helicopters at Port Said,
Suez City and halfway down the Gulf of Suez at Ras Shukier. Our office
was in Cairo; I was lucky to see the 'Son et Lumiere' at the Pyramids
one evening. Once I was driven to Port Said and after overnighting I was
driven down the road beside the Suez Canal to Suez City. The oil rig was
about to move so I went out on the 212 to collect the staff who were staying
in Egypt, the rig had a problem with the anchors and we had to stay the
night and when we woke up in the morning we were well down the Gulf of
Suez as the anchors were freed in the night. After flying back to Cairo,
the aircraft at Port Said moved to Hurgada so I went down in our Islander
which was based at Cairo Airport, Cairo is a nice place after the desert
and the hotel was good, except when you entered the lift it was disconcerting
to find that the back of the lift was the wall of the hotel, any way to
save money! A few weeks later, over the wedding of Charles and Diana,
I did a six week tour of our operations in Malaysia and Indonesia, during
which we had a Bell 205 have a nasty landing on some logs at Duri, Sumatra
where I was based some years earlier. The N2 (Rotor RPM) apparently ran
down and the pilot thought he would land on this nice meadow just below
him, unfortunately, the meadow was elephant grass which hid huge logs
lying on the ground and he caught one of these logs and had to leave the
205 there. The problem was only an indicating failure so the pilot needn't
have landed.
In 1982 the company had heard about computers and decided to computerise
our stores at Redhill, I was made Computer Liaison Engineer and sent on
an IT course in Fleet Street. I had to liase with the programmers and
the stores to make sure we were getting it right. Nowadays you can buy
programs all set up but not then. I was pleased to note that when I retired
in 1999 the system was still working, but I was then told that it wasn't
Y2K compliant.
After that I did some trouble-shooting with different departments, in
particular with Maintenance Schedules using a very early word processor
on a DEC mainframe computer.
I then did a spell arranging overhaul and repairs of our major components,
this was surprisingly very interesting, especially during Farnborough
shows having invitations from companies wanting our work, we dealt with
about 1500 components a month spending over £750,000 on one company
Fields of Croydon now taken over. I spent some time trying to improve
the reliability of hydraulic pumps and generators, in particular, by getting
the firms to suggest modifications, which were eventually approved by
the manufacturers. I then became the Flight Safety Engineer getting all
the in-flight reports of technical problems and then suggesting solutions
by modification etc.
In 1991 we had a Bell 212 crash into the sea off Eket in Nigeria, off
we went again, most of the crashes I had dealt with were Robinson R22's,
not only did I do the investigation I had also to cost up the repairs,
so it was a change to get hold of a larger helicopter which exceeded our
insurance excess of £100,000. The Bell 212 helicopter was recovered
from the sea and I had to ensure that there was no mechanical failure,
the co-pilot was handling when the problem occurred and he died when the
cockpit Perspex failed when the helicopter hit the sea and he was killed.
Anyway it transpired, so it was thought that the co-pilot had inadvertently
switched the engine to full throttle, the pilot didn't appreciate what
was going on and thought that the subsequent yawing and noise assumed
the tail rotor had failed so ditched in the sea, he must have dozed off.
On the flight back to Heathrow we stopped at Kano I was half dozing when
Brian Spurway appeared walking down the aisle in uniform. He invited me
up front and I stayed there during the take-off. Thanks again Brian. In
June that year we had a Puma ditch in the sea off Dampier, Western Oz.
Again, I had to show that there were no mechanical failures by stripping
out all the controls etc. The cause was pilot error by misjudging the
lights on the ship they were to land on to take the harbour pilot home.
The last accident I attended was back in Duri, Sumatra when the tail rotor
came off, the helicopter landed in the trees with the engines still running.
The exhausts were directed against a tree and as the hot air blew back
into the fuel leaking all over the helicopter caught fire. During the
'landing' the main gearbox came out of its mountings and subsequently
the main rotor blades had chopped the aircraft into pieces leaving a part
of the nose untouched by the fire as can be seen in the photo.
The cause of this one was a cowling coming off and hitting the tail rotor
causing the tail gearbox to rupture and detach. We offered 1,000,000 rupiahs
reward to the local villagers and eventually the rotor was found with
marks on it, which indicated which cowling had come off. We couldn't determine
this before because everything was burnt out. Interestingly to me anyway,
we had a look at the RH skid which was about four feet in the ground,
we dug down and had to get a water pump after two feet and when we got
down to four feet we found whole logs still not rotten but indicating
how the soil was made up, I guess the water table kept everything in a
state of preservation. When we were looking in the jungle for the missing
tail rotor I once got separated from the main party and being in the tropics
the sun is mainly overhead during the day so I lost my orientation for
a while, when I found the trail I was surprised to find tiger tracks on
the path, I quickly realised that I should find my way back. We were close
to an overgrown tapioca plantation, it does grow on trees; a lot of agricultural
ideas were tried in the jungle in the past but when I got there they were
mostly all overgrown and abandoned. I did a few trips to survey helicopters
for sale, to Heli-Swiss at Bern, to Trento Italy and I went to Milwaukee
when we were computerising our technical recording as we using the same
system as Midwest Express a hub airline.
I finally ended up in the Quality Assurance Department inspecting our
operations, I managed to get a trip to the Falklands in 1996, and even
inspecting the Royal Flight of Oman on a contract, I have noticed that
several of our Entry have been involved with Quality Issues, I can only
put this down to our individual standards that we have set ourselves from
Halton and in our careers. As it happened I was spending my final years
writing Maintenance Programmes and I carried on doing this after I retired.
In 1981, the Company was asked if they had someone who could put some
ex-RAF Whirlwinds on the CAA Register, I was asked but I had to do it
privately, so I went to Northolt and got the three Whirlwind Mk 10's registered
and they were flown out by the new owner on Permit To Fly, one is still
flying in Ireland. I spent some time keeping these aircraft serviceable
and when the one remaining ex-Royal Flight one became available I restored
that one and it is now in the Helicopter Museum at Weston-super-Mare,
I also did a Mk 7 and that is also in the Museum.
In 1994 we decided that we were going back to Devon, I had gone to school
with my wife though we were in different years and we bought a house with
two acres of land in Okehampton for the same price as a terraced house
in East Grinstead, I then rented a flat in Horley, near Gatwick and carried
on working at Redhill driving down to Devon every two weeks or so in my
MGB GT LE which has now done 260,000 miles.
When I retired I was offered a month's contract to assess the spares holding
of the Royal Flight of Saudi Arabia with a good daily rate of pay, so
I spent the month there going to the hangar within the Royal Palace and
sorting out their spares for the Bell 214ST's they operated, I really
earned the money, no booze for a month. A Bell 214ST was flown on to the
royal yacht every weekend, Thursday and Fridays in the Middle East, the
helicopters were there to fly the royals to hospitals in the case of medical
emergency. According to the pilots, the yachts sailed out beyond territorial
waters and allegedly anything went with women from all over being shipped
in.
I must say that I have left out a lot of stories and photos that I might
have included, I have written of my experiences in the belief that technically
minded people, as we all were to have gone to Halton, will be interested
in the helicopter industry the details of which is largely unheralded
elsewhere.
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